The Meltio System is an advanced metal 3D printing technology that utilizes Laser Metal Deposition (LMD), a form of Directed Energy Deposition (DED). This process involves feeding welding wire into a laser-generated melt pool, allowing for the precise stacking of weld beads to create fully dense metal parts. Unlike traditional powder-based 3D printing, Meltio’s wire-based approach is safer, cleaner, and more cost-effective, making it suitable for various industrial applications
Material Versatility: Supports a wide range of metals, including stainless steel, titanium, nickel, and Inconel. The system’s dual-wire capability allows for the creation of new alloys on the fly and applications like hard-facing or anti-corrosion coatings .
Integration Flexibility: The Meltio Engine can be integrated into existing CNC machines or robotic platforms, transforming them into hybrid manufacturing systems. This integration enables both additive and subtractive manufacturing processes within a single setup, enhancing production flexibility .
Operational Efficiency: Designed for ease of use, requiring minimal operator intervention. Features like the Meltio Horizon software and Laser Calibration System facilitate user-friendly operation and ensure consistent, high-quality output .
The Meltio System is versatile and finds applications in various sectors:
Aerospace: Manufacturing complex components like rocket nozzles and brackets with materials such as Inconel and titanium
Automotive: Producing parts like turbo impellers and connecting rods, enhancing performance and reducing weight
Oil & Gas: Creating durable components like pipe manifolds and gas turbine blades, capable of withstanding harsh environments
Defense: Enabling on-demand production and repair of critical parts, improving supply chain resilience
Tool & Die: Fabricating and repairing molds and dies, extending their service life and reducing downtime
Cost Savings: Utilises standard welding wire, which is more affordable than metal powders, reducing material costs.
Reduced Lead Times: Enables rapid production and repair of parts, minimizing downtime and accelerating time-to-market
Enhanced Flexibility: The ability to switch between materials and integrate with existing equipment allows businesses to adapt quickly to changing demands.
Improved Sustainability: The wire-based process generates less waste compared to traditional subtractive methods, contributing to more sustainable manufacturing practices.
